Friday, June 3, 2016

Manufacturer of confectionery machinery,Chocolate Gems Machinery

   Rayon Applied Engineers

Admn. Office & Works : 142/1, Piplia Roa, A.B. road, Indore - 452 017.
Phone : 0731-4026308, Telefax :0731-4026308
Mobile : 09425057811,  Email :
We are the leading Manufacturer of the Confectionery Machinery/Equipments

—  Chocolate Horizontal Ball Mill :-  Horizontal ball mill is used to grind the chocolate mass. And the chocolate mass grinded by this machine has even fineness,The machine has automatic temperature control system, PLC and touch-panel.

 Chocolate Vertical Ball Mills:-  Powders of extremely high fineness can easily be produced with ball mills and agitated media mills. Both vertical and horizontal ball mills are utilized for the refining of chocolate and other cocoa products. A vertical ball mill has the advantage of a smaller footprint and larger cooling jacket. We offer our clients a qualitative range of Chocolate Ball Mill that are manufactured using superior-grade raw material procured exclusively from vendors of high repute in the market. This range of mills is ideal choice for the grinding and reducing the size of chocolate.

  • Easy switchover from one product to another
  • Fully automatic operation
  • Low energy consumption bills
  • No maintenance costs
  • Low-wear

Steel Balls:- The steel balls and beads - ball mill media - are preferred for contamination free and speedy (dry / wet) milling, grinding of solids, liquids dispersion and fine particle size reduction, homogenization of fillers and raw materials, attrition and pulverizing applications in ball, vibro, dyno, pearl, bead, pebble, attritor and small-media mills, vertical or horizontal.  In the case of chocolates, the optimal size for cocoa particles is approximately 12 microns. Your tongue has the ability to feel texture. If the particles are too big, say 20 to 75 microns, then your tongue would sense an unpleasant roughness. If the particles are too small, say 1 to 9 microns, the cocoa particles would bind up more of the expensive cocoa butter. This would add cost to the process for more butter would have to be added to keep the product fluid.

The bead mills used for cocoa mass are vertical bead mills, using 5 to 6 mm or 1/4" and 3/16" diameter steel balls, beads or shots. Other sizes used vary from 8 mm to 11 mm or 5/16" to 7/16". Chocolate makers use stainless steel (inox) mediawhere absolutely no iron contamination is permissible and otherwise hardened chrome alloy steel balls. 

Chocolate is very viscous. Because of the high density, no contamination, reasonable cost and lack of wear of steel media, the chocolate companies essentially use passivated steel balls as grinding media for chocolate paste in ball mills.
  Image result for steel ball manufacturing processImage result for steel ball manufacturing process

Application segments for steel grinding media

 Grinding of solids and fluids. Liquids dispersion. Fine particle size reduction. Homogenization of fillers and raw materials.

 Attrition and pulverizing applications in ball, vibro, dyno, pearl, bead, pebble, attritor and  small-media mills, vertical or horizontal. 
  • Paints, varnish, lacquers, glazes, pigments, enamels, polymers, colours, elastomers, dyestuff.
  • Offset printing inks, toners.
  • Metal powders and oxides, flake powders, brass, copper, iron, ferrites, aluminum, zinc, minerals, ores.
  • Chemicals, talc, drugs, pharmaceuticals, cosmetics.
  • Paper and electronic coatings, magnetic tape coatings,
    carbon black and carbon paper coatings.
  • Agricultural flowables, confectionery, food products.
  • Ceramics.
  • Gas, oil well drilling.
  • Roasted cocoa nibs, chocolate liquor
CHOCOLATE HOLDING TANKS:- The chocolate holding tank is used for thermal storage of fine ground chocolate paste, So that to meet the technical request of chocolate production and the request of continuous production. This machine has functions of thermal decrease, rise and preservation


FAT/GHEE MELTING TANKS:-   offered by our company is manufactured using premium quality steel. The components used in our Chocolate Melting Tank are based on cutting edge technology, thus, offering reliable performance. We are regarded as a prominent manufacturer of Chocolate Melting Tank in the market.

The cocoa fat melting tank is used for melting solid cocoa butter or fat to liquid
Chocolate Conche Machine :-   

Chocolate conche is used in fine grinding of chocolate mass; it is the main equipment in chocolate production line.
  Machine has following advantages:
1) Use motor to control the gap between the ling and handle automatically;
2) Rapid heating and cooling system;
3) The main body and bottom base is connected by screw; it is easy to disconnect the main body and bottom base for maintenance and repairing.
4) Has multi-function of grinding, conching, deodorizing and dehydration.
5) The main body is made by 2 layers of steel. Water fills in the middle for keeping the machine in right temperature, so chocolate will not be destroyed.
The Chocolate Refining Machine model has the maximum capacity of 1000L, the body parts are all made by food-grade Stainless Steel.                                                               
 Gems Forming Machine:-                                                                                                                                                   

Colorful cadbury gems chocolate beans machine line,This chocolate bean forming machine specializes in making colorful chocolate core material, chocolate bean.It can make the relative forming moulds according to the chocolate shapes, such as spherical shape, button shape, olive shape, cashew shape, triangle shape, etc.

The chocolate syrup is feed from the thermal tank thought the pump to the mould, the mould is working under the refrigeration situation, the lowest temperature can be regulated to -28°C–30°C, it makes the liquid syrup in the mould become solid in a moment, and then transferred to cooler of 5°C--8°C thought conveyor for further definite form. The finalized shape enters the roller screen barrel for remove the burr of the core, and automatically discharged.The part that moulding contacting with the foods uses special products, which behaves in conformity with Food Sanitation The moulding procedure is finished in a seal cavity, conformity with Food Sanitation GMP, less influence by the ambient temperature & humidity, with reducing the production cost, easy to change the moulds, reducing the time to stop machine, and improving the machine utilization ratio.Having real time monitored control system and guarantee the products quality, improving the production rate.

    Working area conditions requirements:

    1)Cooling and heating fan pipe cooling air:5-12  hot air:40-50drying

    2)Air purified system installed

    3)Room temperature: 18~22, humidity: 45%-55%;

    4)Drying room:150M2
    Chocolate Forming Machine:-     Chocolate Bean Forming Machine is used for producing chocolate beans in various shapes by the technology of cold rolling. The shapes of chocolate bean include chocolate ball, chocolate egg, chocolate lentil (like M&M), chocolate heart etc.It includes cold rollers, convery system, cooling system, separator etc.                                                                                   

    Chocolate Slab Cutting Machine
     :-     We are engaged in manufacturing, exporting, supplying and providing service of a Chocolate Slabs cutting machine  Our Offered machine is developed by our adroit professionals using supreme grade parts with high level of precision. The offered machine is precisely tested by our quality controllers on various parameters ahead... 



    MIXING Tanks  :-   We are engaged in offering a comprehensive range of batch mixing tanks, which is available in different capacities. These are fabricated at par with the set industry standards to ensure optimum quality in the end product. Our range is known for the uniform mixing ability using minimal energy. Widely used in numerous industries, these tanks are non-corrosive, light in weight, long lasting and leak proof.                                                                                                      
    GEMS PLANT  :-                                                                                                        
    GEMS PLANT WITH BLOWER:-    The Coating Pan is simple unit, which employs the principle of rolling a batch of tablets in an elliptical pan, spraying the coating solution on it and passing hot air across the tablet bed. An exhaust blower may be used to carry away the excess fumes generated during the coating and drying process. Gem manufactures coating pan of various capacities ranging from 12” lab model to 72” conventional types.
    The following are the major components of the Coating pan system
    • Application: For Film coating, enteric coating and sugar coating system.
    • Pan: Pan is provided with half round pipe tubular baffles welded inside the pan so as to generate tumbling action of tablets/pellets.
    • Drive : rive is through a suitable HP Motor connected to gearbox assembly by means of pulley and belt arrangement.
    • Mounting:
    • Hot Air Blower: Motor is directly coupled to a centrifugal blower employed to supply hot air to the system. The blower can be mounted outside the room and air is passed through air electrical heaters and carried by circular ducting, with a manually operated damper at approachable height, to the Pan. The ducting is provide with a temperature sensor for temperature measurement / control and is also provided with reduced cones to fix the heater box. Optionally the blower inlet is provided with inlet filter and filter housing. The ducting is provided with a flexible bellows with provision to fit into the lid of the pan. The end of the pipe is provided with a fish tail inside the pan to spread the air uniformly over the tablet bed at higher velocity. Interlocks: If hot air blower will not start, heater will not be ON. Initially, when Heaters start, both the banks raise the temperature. Once the set temperature is achieved, the heaters will be switched off. Separate temperature Indicator / Controller is provided for the heater.
    • Exhaust Blower with dust collector or wet scrubber: Suitable HP motor directly coupled to a centrifugal blower is used to carry away excess fumes generated inside the Pan which is connected to a dust collector which consists of filter bags where the air gets filtered and the dust gets settled down. The blower is mounted outside the room and a circular ducting, with a manually operated damper at approachable height, is used to carry away the air.
    Wet Scrubber: A ventury type scrubber consists of mist Eliminator, spray nozzles with suitable tank capacity connected with inlet piping through Pump.
    The Scrubber ir provided with MS construction with FRP lining.
    • Spray System : The whole unit is mounted on Caster Wheel Trolley. The system consists of the following.
    • Solution Preparation insulated Tank : Solution preparation insulated tank with electrical stirrer motor, at the top, electrical heaters 1.5KW each is fitted in the tank for heating the solution in Tank. These Heaters are controlled by PT-100 Sensor and Temperature Controller provided on main panel separately for Tank. This unit is having arm arrangement to insert the gun inside the Coating Pan and to adjust the up and down movement of the gun.
    • Peristaltic Pump: If a fluid has to pass through a tube then a Peristaltic Pump can speed its flow, control its flow rate or dispense it in precise volumes. It sprays solution in the Coating Pan through spray gun. Output of this pump is depended upon the speed. VFD is provided to vary the speed of the pump. Electrical Agitator. a motor with SS shaft and propeller blade is mounted on the Lid , to keep the liquid in agitated condition.
    • Spray Gun / Nozzles : The Spray gun is provided with inlets for liquid and air connection. The gun is mounted on an adjustable stand, and gun movement in all three planes is possible by adjustment available on the stand. The gun has a spring loaded lever for starting / stopping spraying. This lever can be operated.
    • Manually.
    • Or locked in ‘ON’ position and air supply to gun can be switched ON / OFF.

    BLOWERS:-   blowers are designed for a variety of airflow volumes and pressure combinations. With many different models of industrial fans, AirPro is able to satisfy a wide variety of application requirements

     S.S.TROLLYS & TRAYSs:-We bring forth for our precious clients a wide range of Bakery Trolleys & Trays that is widely appreciated for their smooth finish. The offered trolleys are manufactured using premium grade raw material by our team of designers at our sophisticated production unit. Our products undergo a series of tests for their quality assurance prior to dispatch them from our end. Available in various shapes, designs, sizes and colors to satisfy the demands of customers, we offer these Trays& Trolleys at industry leading prices.

    • Fine texture
    • Excellent strength
    • Light weight
    • Durability

    FRP Cooling Towers:-We are one of the leading manufacturers of FRP cooling towers that are compact, space saving and has three pass eliminator that limits the drift losses. It has adjustable pitch fan for individual duty condition and harmonised spray nozzles for uniform water distribution.

    We Work For Quality, Durability And Customer Satisfaction.
    Mr. Ramchandra (Director)

    Contact: 0731-4026308
    Mob No: 09425057811 /